Zhongyda natural diamond knife is a tool that uses natural single crystal diamond as cutting material, mainly used for ultra-precision machining and high-precision cutting. Natural diamond has become an ideal material for manufacturing high-precision cutting tools due to its extremely high hardness and wear resistance.
1. Characteristics of natural diamond
Ultra-high hardness: Natural diamond is the hardest known material and is suitable for machining extremely hard materials.
Excellent wear resistance: Significantly extends tool life and is suitable for long-term high-precision machining.
High thermal conductivity: Effectively dissipates heat, reduces thermal deformation, and maintains machining accuracy.
Extremely low friction coefficient: Reduces cutting force and improves surface quality.
2. Application areas
Ultra-precision machining: such as optical components and semiconductor materials.
High-precision cutting: such as precision molds and medical devices.
Special material machining: such as hard and brittle materials such as ceramics, glass, and quartz.
Nano-level machining: such as micro-machining in the field of nanotechnology.
3. Advantages
Ultra-high precision: Nano-level machining accuracy can be achieved.
Excellent surface quality: The machined surface has a high finish and no subsequent polishing is required.
Long life: excellent wear resistance, reducing the frequency of replacement.
Wide applicability: suitable for a variety of materials with high hardness and high precision requirements.
4. Manufacturing process
Diamond material selection: select high-quality natural diamonds to ensure tool performance.
Precision processing: through laser cutting, grinding and other processes, the diamond is processed into the required shape.
Precision welding: the diamond tip is precisely welded to the tool body to ensure the bonding strength.
5. Selection and use
Material matching: select natural diamond knives of suitable shape and size according to the processing material.
Cutting parameter optimization: reasonably set the cutting speed, feed rate and cutting depth to ensure the processing quality.
Cooling and lubrication: use appropriate coolant to reduce thermal damage and extend tool life.
6. Maintenance and care
Regular inspection: replace worn tools in time to maintain processing accuracy.
Correct storage: avoid collision and corrosion to ensure tool performance.
Cleaning and maintenance: keep the tool clean to prevent impurities from affecting performance.
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